McCarl's Shop Floor Traceability UI Suite

Overview

Process Health & Real-Time Tracking

High-level view of facility throughput, job status, and active personnel. Monitors machine states and yield metrics to ensure optimal production efficiency.

input 1. Intake & BOM

Active Jobs: 4 of 6

Running:

Starved:

Blocked:

content_cut 2. Saw Cut Machines

Active Jobs: 8 of 10

Running:

Starved:

Blocked:

precision_manufacturing 3. Fit & Weld Booths

Active Jobs: 12 of 60

Running:

Starved:

Blocked:

verified 4. Spool QC

Active Jobs: 45 of 100

Running:

Starved:

Blocked:

list_alt Order Status Registry

Order / PO #	Client Project	Status
PO-137376	Majorsville Reroute	ONGOING
PO-82909	GRAHEK VRU	ONGOING
PO-99120	ATI Project Water	NEW
PO-418396	Shell Ethane	CLOSED

insights 7-Week Production & OEE

group Active Personnel On Clock

Employee Name	Role	Clock-In Time	Hrs on Clock	Assigned Project / Task	Status
J. Miller	Fitter	06:00 AM	7.1 hrs	SP-VRU-01 (Bay 1)	Active
T. Garcia	Welder	06:00 AM	7.1 hrs	SP-VRU-01 (Bay 1)	Active
D. Kowalski	Welder	06:15 AM	6.9 hrs	SP-VRU-02 (Bay 2)	Active
M. Henderson	QC Lead	07:00 AM	6.1 hrs	Spool Final Inspection	On Break
E. Stone	BOM Designer	07:30 AM	5.6 hrs	Transmittal DT-29 (Office)	Active

track_changes Today's Yield (Spools)

Target Value 150 DI

Actual (Good) 142 DI

Scraps / Rework 3 DI

schedule Time Clock:

Receiving

Material Intake & Initial Tags Printing

Manually captures packing slips and allows verification of the Approved Manufacturer List (AML) and Country of Origin. Once confirmed, it enables the printing of DataMatrix tags.

Active Order:

receipt_long Available Packing Slip Items:

straighten Physical Component Data Stenciled Specs

Material Description

Item Status

Quantity Received

Jnts

Total Footage

FT

Heat Number

Manufacturer

Country of Origin (COO)

Yard Location

policy Compliance & AML Audit AML VERIFIED

Target Project

description SharePoint MTR Library Matched (OCR)

Physical Condition & Quality Holds

check_circle

Approved for Fabrication: Manufacturer 'Mannesmann Line Pipe' is registered on Project Majorsville Approved Manufacturer List.

history Historical Receiving Activity

Time	PO / Reference	Action	Status
10:42 AM	PO-82909	Intake Logged (135 items)	Complete
09:15 AM	PO-137376	QC Hold Released	Complete

label Physical Tag Preview 4" x 3" Synthetic Poly

m

McCARL'S SERVICES

Aliquippa Pipe Fab Facility

PO-137376

qr_code_scanner SCAN

MC-MAT-26-00101

12" 0.500WT SMLS PIPE X65M PSL2

HEAT: 015436 LEN: 49'-11"

MFG: Mannesmann (Germany)

Majorsville RACK-X65-01

QC CLEARED • READY FOR ISSUE

^XA
^FO50,30^A0N,26,26^FDMcCARL'S SERVICES INC.^FS
^FO50,60^A0N,18,18^FDAliquippa Pipe Fab Facility^FS
^FO50,90^BXN,7,200^FDMC-MAT-26-00101^FS
^FO210,95^A0N,22,22^FDHEAT: 015436^FS
^FO210,125^A0N,19,19^FD12" 0.500WT SMLS PIPE X65M^FS
^FO210,155^A0N,17,17^FDPO: PO-137376^FS
^FO50,230^GB650,0,3^FS
^XZ

schedule Time Clock:

Preparation

Design Transmittal BOM Matching & Material Reservation

Ingests spool CAD/BOM transmittals, cross-checks physical stock, and soft-allocates materials to prevent borrowing collisions. The system will automatically check avaiable materials and verified them against the BOM. Once confirmed, it allows to release to Saw Cut Machines.

Batch Transmittal: DT-29_BOM.csv

Batch Spools

8 Spools

Project MPLX GRAHEK VRU

check_circle 100% Available (Ready)

6 Spools

Ready for shop release

warning Partial Material Hold

1 Spools

Awaiting 1" 600# Flanges

cancel Zero Stock Available

1 Spool

PO delivery pending from vendor

table_rows Released Isometric Drawings & Soft-Allocated Material Click a spool to inspect reserved components

Spool ID	Drawing Number	Required Components	Allocation Status	Physical Location	Shop Release
SP-VRU-01	ISO-VRU-001	4 Items (12" X65 Pipe, 2 Ells, 1 Flg)	100% RESERVED	RACK-X65-01, BIN-FL-02
SP-VRU-05	ISO-VRU-005	5 Items (Pipe, 2 Reducers, 2 Flg)	SHORT (60%)	Shortage: (2) 1" 600# Flanges

Consumables Tracker

Weld Rod Heats & Flange Protection Inventory

Audits weld rod heats against WPS criteria before dispensing. Monitors end cap levels to prevent project delays.

hardware Weld Rod Heat Verification WPS: McC-WPS-CS-04

Target Drawing / Spool

Filler Spec

Rod Lot / Heat #

check_circle WPS Match Confirmed: Lot approved for MPLX GRAHEK WPS root & cover pass.

shield Flange Covers & End Caps Low Stock Alert

4" 150# High-Density Poly Flange Cover

Stock: 142 EA (Min: 50 EA)

NORMAL

6" 300# Beveled Pipe Push-in Cap

Stock: 8 EA (Min: 25 EA)

1/2" NPT Thread Protector Plugs

Stock: 480 EA (Min: 100 EA)

NORMAL

history Historical BOM Activity

Time	Spool ID	Action	Status
08:14 AM	SP-VRU-06	Material Soft-Allocated (100%)	Released to Saw
07:55 AM	SP-VRU-07	Shortage Triggered (Purchasing Notified)	Pending

schedule Time Clock:

Automatic Production

Saw Cut Station & Child Remnant Generator

Designed for support saw cut operators. Inherits the parent heat and MTR genealogy and prints immediate-child remnant tags. After completion, sign and release to the Fitters/Welding Booths using automatic assignment.

Spool / Cut Traveler

SP-VRU-01 (Piece 1 of 3)

Required Cut Length

5'-4" (64.0 Inches)

Bevel Specification

37.5° Plain End Bevel

1 Scan Parent Pipe Tag on Stanchion

2 Perform Cut & Record Remnant Drop

Parent Starting Length

49'-11" (599.0")

Spool Piece Cut Off

5'-4" (64.0")

Calculated Remnant Drop

44'-7" (535.0")

Remnant Storage Rack Location

Auto-Generated Child Remnant UID

Child drop preserves parent Heat 015436 and SharePoint MTR

3 Route to Fabrication Bay

Automatic assigning the booths based on utilization and OEE

history Historical Cutting Activity

Time	Traveler	Action	Routing Status
09:12 AM	SP-VRU-11	Cut complete, 4' drop logged	Bay 7
08:50 AM	SP-VRU-14	Cut complete, no drop	Bay 8

label Physical Tag Preview 4" x 3" Synthetic Poly

m

McCARL'S SERVICES

Aliquippa Pipe Fab Facility

PO-137376

qr_code_scanner SCAN

MC-MAT-26-00101

12" 0.500WT SMLS PIPE X65M PSL2

HEAT: 015436 LEN: 49'-11"

MFG: Mannesmann (Germany)

Majorsville RACK-X65-01

QC CLEARED • READY FOR ISSUE

^XA
^FO50,30^A0N,26,26^FDMcCARL'S SERVICES INC.^FS
^FO50,60^A0N,18,18^FDAliquippa Pipe Fab Facility^FS
^FO50,90^BXN,7,200^FDMC-MAT-26-00101^FS
^FO210,95^A0N,22,22^FDHEAT: 015436^FS
^FO210,125^A0N,19,19^FD12" 0.500WT SMLS PIPE X65M^FS
^FO210,155^A0N,17,17^FDPO: PO-137376^FS
^FO50,230^GB650,0,3^FS
^XZ

grid_view Shop Floor Fit & Weld Booths

Select an active bay to access its dedicated MSuite Wedge terminal.

ACTIVE

build_circle Bay 1

Fitter: J. Miller

Welder: T. Garcia

SP-VRU-01

Utilization85%

build_circle Bay 2

Fitter: D. Kowalski

Welder: A. Smith

SP-VRU-02

Utilization60%

build_circle Bay 3

Fitter: M. Davies

Welder: K. O'Neil

SP-VRU-03

Utilization100%

build_circle Bay 4

Fitter: C. Riley

Welder: T. Vance

SP-VRU-04

Utilization45%

bedtime Bay 5

Fitter: Unassigned

Welder: Unassigned

IDLE

Utilization0%

build_circle Bay 6

Fitter: S. Gomez

Welder: R. Patel

SP-VRU-08

Utilization75%

build_circle Bay 7

Fitter: L. Tran

Welder: N. Jackson

SP-VRU-11

Utilization90%

build_circle Bay 8

Fitter: E. Wright

Welder: B. Reed

SP-VRU-14

Utilization30%

build_circle Bay 9

Fitter: P. Morris

Welder: J. King

SP-VRU-19

Utilization10%

build_circle Bay 10

Fitter: H. Lewis

Welder: W. Clark

SP-VRU-22

Utilization50%

schedule Time Clock:

Manual Production / Bay 1

Pipefitter & Welder Terminal (MSuite Wedge Integration)

Support each spool scanning, display the drawings, sign & complete the weld. Sync directly into MSuite. Validates cross-project borrowing in real time and allows to send directly to QC.

Current Spool SP-VRU-01

Drawing: ISO-VRU-001 | Project: Majorsville

Assigned Fitter: J. Miller (#104) | Welder: T. Garcia (#209)

view_list MSuite Direct Weld Log & Heat Insertion Grid Zero Keystrokes • Scan-to-Field

Weld #	Type / Size	Upstream Item & Heat	Downstream Item & Heat	Welder Stamp	Weld Status	MSuite Sync
W1	Butt Weld (12" Pipe)	12" X65M Pipe 015436	12" 90° LR Elbow 74902-K	T209 (T. Garcia)	WELDED & VISUAL OK	✔ Pushed to MSuite
W2	Butt Weld (3" Flange)	3" 90° LR Elbow 74902-K	ACTIVE FIELD	T209 (T. Garcia)	READY TO TACK

draw Isometric Drawing Attachment

history Historical Fit & Weld Activity (Bay 1)

Time	Spool ID	Action	Status
11:30 AM	SP-VRU-10	Spool Welds Completed (W1-W4)	Routed to QC
09:45 AM	SP-VRU-09	Spool Welds Completed (W1-W2)	Routed to QC

schedule Time Clock:

QC & Shipping

Automated Spool Turnover & MTR Dossier Compiler

Replaces manual Excel line-by-line MTR cross-checking. Collates verified SharePoint PDFs into a signed turnover book. Provides the shipping functionality.

Spool Barcode MC-SPL-VRU-01

Spool ID / Drawing SP-VRU-01 (ISO-001)

Fabrication Status task_alt WELD & HYDRO COMPLETE

MTR Audit Result 3 of 3 MTRs Verified (100%)

route Fabrication Tracking Stages

✔ Received ✔ Cut ✔ Fit/Tack ✔ Weld ✔ Visual Insp. NDE (As Req) Hydro (If Req) Paint (If Req) Ship to Site

folder_open Collated Components, Heats & SharePoint MTR Documents Linked via Microsoft Graph API

Item #	Description	Heat Number	Manufacturer / Country	SharePoint MTR Document	Audit
01	12" 0.500WT SMLS X65M	015436	Mannesmann (Germany)	open_in_new /MTR/2026/.../015436 - 12 .500WT FBE X65 PIPE.pdf	PASSED & SIGNED
02	3" 600# XS RFWN FLG A105	017A24	ULMA Forja (Spain)	open_in_new /MTR/2026/.../017A24 - 3 600# XS RFWN FLG A105.pdf	PASSED & SIGNED
03	1" Class 600 SW XSB RF	02379	Weldbend (USA)	open_in_new /MTR/2026/.../02379 - 1 600# XH RFSW FLANGE.pdf	PASSED & SIGNED

local_shipping Orders Ready for Shipment

PO-418396 (Shell) CLEARED

22 Spools • Total Weight: 4,100 lbs

PO-77412 (XTO Energy) CLEARED

14 Spools • Total Weight: 2,350 lbs

PO-90021 (Range Res) CLEARED

8 Spools • Total Weight: 1,120 lbs

history Historical QC Activity

Time	Spool ID	Action	Status
01:05 PM	SP-VRU-10	Dossier Generated & Signed	Cleared for Shipping
11:15 AM	SP-VRU-09	Hydro Test Completed	Passed

Item	Description	Heat Number	Manufacturer	MTR Status
01	12" 0.500WT SMLS X65M PSL2	015436	Mannesmann	VERIFIED
02	3" 600# XS RFWN FLG A105	017A24	ULMA Forja	VERIFIED
03	1" Class 600 SW XSB RF	02379	Weldbend	VERIFIED

Process Health & Real-Time Tracking

input 1. Intake & BOM

content_cut 2. Saw Cut Machines

precision_manufacturing 3. Fit & Weld Booths

verified 4. Spool QC

insights 7-Week Production & OEE

group Active Personnel On Clock

track_changes Today's Yield (Spools)

Material Intake & Initial Tags Printing

straighten Physical Component Data Stenciled Specs

policy Compliance & AML Audit AML VERIFIED

Design Transmittal BOM Matching & Material Reservation

Weld Rod Heats & Flange Protection Inventory

hardware Weld Rod Heat Verification WPS: McC-WPS-CS-04

shield Flange Covers & End Caps Low Stock Alert

Saw Cut Station & Child Remnant Generator

grid_view Shop Floor Fit & Weld Booths

build_circle Bay 1

build_circle Bay 2

build_circle Bay 3

build_circle Bay 4

bedtime Bay 5

build_circle Bay 6

build_circle Bay 7

build_circle Bay 8

build_circle Bay 9

build_circle Bay 10

Pipefitter & Welder Terminal (MSuite Wedge Integration)

Automated Spool Turnover & MTR Dossier Compiler

local_shipping Orders Ready for Shipment

Cross-Project Material Allocation Warning

Spool Turnover Dossier: SP-VRU-01.pdf

Component Genealogy & Heat Numbers:

Collated SharePoint MTR Attachments: